Purpose-built packages for the toughest use cases – engineered as complete stacks (generation, storage, distribution, intelligence) and delivered ready to deploy, scale, and evolve in place.
Rethinking power architecture
for the AI era.
AI isn't a routine hardware cycle – it's a physics wall. As racks jump from ~10 kW to ~1 MW, AC-era architectures hit their ceiling. Blueflux delivers 48 V DC at the rack via an Active Busbar and HF-DC fabric, scaling up and out as footprints push into the middle mile.
Control of your power is no longer just infrastructure –
it's the ultimate advantage in a power-limited world.
The winners will embrace a DC-first, modular, demand-responsive architecture that meets the growing demands of power-hungry AI. They'll take control of their power, deploy faster, run cleaner, cut losses – and double their compute in the same footprint. They won't just survive the future – they'll shape it: More profitable. More resilient and aligned with the realities ahead.
This isn't an upgrade – it's a reset.
"Every data center in the future will be power limited. Your revenues are power limited."
– NVIDIA CEO Jensen Huang
GTC Keynote, March 2025
(we respectfully disagree)
Rethinking power strategy
in a rapidly evolving market
What worked before won't work now – the model itself must change.
The AI era won't be powered by yesterday's legacy systems. Control of power is now the defining strategic imperative. Blueflux is powering the new standard today.
Distributed injection.
Interoperable design.
Operator-controlled. Standards-aligned.
Blueflux places containerized current-injection nodes at the grid edge – storing when excess, injecting when scarce – to steady voltage and frequency. Utilities retain full control without major rebuilds, with EMS/SCADA integration for seamless operations.
Operator-controlled, standards-aligned,
deployable in months.
Utilities define engagement windows, injection magnitude, and power-quality envelopes. Controls align with IEEE 1547-2018 and NERC frequency-response expectations, preserving protection schemes and operating playbooks.
Result: faster commissioning, steadier feeders and substations, and a scalable path to greater hosting capacity – one node at a time.
"The stability of North American electric power grids under conditions with high penetrations of wind and solar power is a concern."
– NREL
Transient and Dynamic Stability Analysis
Practical questions for utilities
facing rapid change.
Rethinking pit-to-plant energy
for safer, faster mines.
Mines draw massive 24×7 loads over harsh, shifting terrain – where diesel, HV cabling, and relocations punish cost and safety. Blueflux flips the model: push compressed air from a remote hybrid farm, convert locally to HF-DC → 48–60 V DCC at bench-level "energy terraces," all coordinated by AI. Fewer live conductors in-pit, less heat, and modules that move as the mine evolves.
Modular, intrinsically safer, AI-managed energy
– built for shifting terrain and electrified fleets
Blueflux relocates generation away from the face and delivers energy as compressed air – converted on each bench to HF-DC and 48–60V DCC. Expansion cooling lowers ventilation load. Integrated breathing and emergency air enhances life-safety. Modules drop to the next bench in hours, not weeks, maintaining power continuity as the mine advances.
Result: higher uptime, lower diesel use and ventilation cost, safer working zones, and a scalable path to fully electrified, low-carbon mining
"The transition to electric and hybrid-powered mining requires new energy systems capable of operating in highly dynamic, harsh pit environments."
— ICMM / Global Mining Guidelines
Group, Mine Energy Transition
Framework
Understanding Blueflux Power
for mining operations
Conventional mines depend on diesel engines and high-voltage AC lines inside the pit – producing heat, emissions, and safety risks.
Blueflux Power moves all compression and combustion out of the pit, transmitting energy as compressed air through rugged pipelines. At each bench, the air is expanded into HF-DC, HV-DC, or AC power, along with 48–60 V DCC for low-voltage systems – all from one simultaneous delivery architecture.
The result is no combustion, no HV conductors, and no tailpipe emissions, with power that relocates easily as the mine develops.
Compressed air acts as a safe and flexible energy carrier. At each bench, Air → HF-DC modules convert airflow through high-speed expanders into high-frequency DC.
Outputs are conditioned as required – HF-DC, HV-DC, AC, and 48–60 V DCC – so heavy drives, conveyors, tools, and chargers run simultaneously. The same air backbone supplies breathing and emergency air plus expansion cooling – one unified energy and life-support network.
No energized conductors or combustion enter the danger zone. Compressed air cannot ignite gas or dust, and all electrical modules in the pit operate on intrinsically safe low-voltage DCC.
The entire system is designed for ATEX/IECEx* compliance, with built-in breathing-air manifolds and emergency isolation valves.
* ATEX/IECEx: International hazardous-location safety standards. Blueflux meets these requirements and augments them with AI-based protection, monitoring, and zone control.
Blueflux eliminates high-voltage hazards while giving mines full electrical flexibility.
All engines and combustion units are placed 3–10 km away, upwind of the mine. Only air enters the pit – no exhaust, no fumes. At the remote Hybrid Compression Farm:
Thus, COₓ and NOₓ never reach the pit – the working environment remains clean and cool.
Blueflux is hybrid-compatible. The remote compression farm can use grid, solar, wind, or clean-gas engines as available, while diesel gensets remain as optional backup. Pit operations are introduced incrementally, one bench at a time, with no disruption to production.
Each section includes automatic isolation valves and smart regulators. Bulk storage and local air buffers supply continuity, and the Blueflux AI SCADA* instantly detects, isolates, and reroutes in real time to maintain supply.
* SCADA: Conventional Supervisory Control and Data Acquisition. Blueflux integrates this with predictive AI control, real-time optimization, and autonomous safety logic.
Yes. Modular converters supply HF-DC, HV-DC, or AC for heavy drives, while 48–60V DCC feeds lighting, controls, and chargers – simultaneously. Local recompression skids provide >1,000 psi for drilling and bolting. This unified platform powers everything from crushers to BEV chargers safely and efficiently.
All systems are designed for:
Blueflux delivers complete compliance documentation and operator training.
All core components – compressors, expanders, turbines, DC converters, and AI controls – are commercially validated industrial hardware. Blueflux's innovation lies in the integrated architecture: compressed-air transmission, multi-format power conversion, and AI orchestration.
Overall: OPEX ↓ 25%, uptime ↑ 5%, emissions ↓ >60%
Yes. A single pilot bench can connect to an existing compressor or diesel air source. Once validated, additional modules are deployed bench-by-bench – no downtime, no major redesign.
